This time, since I had so many running feet of parts, I decided to rip everything to width and shape the long grain first. I think contributor B’s way is probably the best as well. It's easier than trying to handle skinny parts and you can cut off tear out if needed, and then run the edges. I cut the ends first but leave the stock wide, then rip pieces off. On the short pieces, I make a fresh 3/8" thick zero-clearance fence on the shaper, and feed these very carefully with a push block, taking a few light passes to sneak up on the final profile. I cope the ends first, and then shape the long grain. If you cut the ends first, you don't need the backer because the chip out is cut off when you cut the edge, but if you need some short pieces, you are out of luck. If you cut the ends last, you have to use some type of blowout backer. Do you cut the edge profile of your material in bulk first, leaving the end coping for later? Or do you cut all your lengths first, cope the ends, and then cut the long edge profile? I've done it both ways, and I see pros and cons to both. I'm talking specifically to anyone who uses the regular old shapers or router tables and does most of it manually. Our team is extremely knowledgeable in understanding the application and providing the appropriate solution to meet your needs, whether it be budget, a specific look, or simply a deadline requirement.I'm in the middle of building 112 raised panel doors and I started thinking about what the correct sequence should be for shaping stiles and rails. The options can be a little overwhelming at times, and that is why the Millwork experts at Kuiken Brothers are here to help. Recent developments within the millwork industry continue to strengthen the case for primed stile and rail doors, making them an excellent choice for discerning homeowners seeking increased strength, better durability and greater life expectancy at a similar price point to their molded door counterparts. Each door is made with perfectly proportioned stiles, rails and panels that are created individually to ensure that every door is architecturally correct. Primed stile and rail doors join components together to create sharp shadow lines with a 90 degree Shaker sticking. In between the stiles and rails, there can be a flat or raised panels made of MDF for a smooth painted finish or there can be a glass element to allow natural light into the next room. The stiles and rails are joined by dowel pins. The veneer when compared to other imitation products makes for a superior and smooth painting surface. An MDF veneer is permanently bonded to the core resisting dents, dings, and gouges. The stiles and rails have a solid wood engineered core for added strength, stability, and reduced sound transmission. Veneer: A veneer is added over the core to create a smooth staining or painting surface.Dowel Pins: Dowel pins are used to join the stiles and rails together.Panel/Glass: Panels can be wood to create a solid door, or replaced with glass to create a French door.Rail: The rails are also made of solid engineered core.Stile: The stiles have a solid engineered core for added strength and stability.Here’s a quick review of what we are looking at above that makes up the quality construction of a Stile & Rail Door from REEB, Kuiken Brothers millwork partner of choice: They feature architecturally correct layouts, crisp shadow lines and highly defined panels providing a superior level of detail. Interior Primed Stile & Rail Doorsįor customers seeking an elegant look, primed stile and rail doors are an ideal choice for homeowners seeking to add a clean look to their Modern, Traditional or Craftsman style homes. We’re certain that referencing these in-stock options with your clients and team meetings with your architect partners will save a significant amount of times and last minute questions and finger pointing wondering when your door order will be showing up.Ĭlick on either of the catalogs above to download the most current catalogs featuring readily available doors from REEB Millwork. Please take a moment to review these catalogs. What is even more impressive is their inventory levels of each of the series of doors shown in the two catalogs below. Kuiken Brothers’ millwork partner, REEB Millwork offers an extensive selection of stile & rail as well as primed stile & rail units at their distribution facility in Bethlehem, PA. REEB’s authentic primed Stile and Rail doors offer a level of detail and definition that cannot be matched! When anyone is looking for a classic, painted look, popular interior door, Stile and Rail construction provides crisp shadow lines with highly defined panel details resulting in a high end looking product.
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